當(dāng)前位置：臥式丁基膠涂布機操作技術(shù)規(guī)范
時間：2025-07-14 來源：http://www.lingmaicnc.com/ 發(fā)布人：昌盛機械
臥式丁基膠涂布機用于在材料表面均勻涂布丁基膠，操作需遵循規(guī)范以保障質(zhì)量、設(shè)備及人員安全，具體規(guī)范如下：
The horizontal butyl rubber coating machine is used to evenly apply butyl rubber on the surface of materials. The operation must follow the specifications to ensure quality, equipment, and personnel safety. The specific specifications are as follows:
開機前需做好全面準(zhǔn)備。檢查設(shè)備各部件，確保機架、涂布輥、傳動系統(tǒng)等無松動、損壞；清理工作臺及周邊，移除雜物。核對丁基膠原料，確保無雜質(zhì)、硬塊，數(shù)量充足。檢查電源、氣源連接正常，電壓、氣壓符合設(shè)備要求，接地可靠。查看加熱系統(tǒng)，確認(rèn)溫控器靈敏、加熱管工作正常。根據(jù)材料規(guī)格調(diào)整涂布輥間距、速度，更換合適刮刀并校準(zhǔn)平行度。操作人員穿戴好耐溫手套、護(hù)目鏡等防護(hù)用品。
Before starting up, it is necessary to make comprehensive preparations. Check all components of the equipment to ensure that the frame, coating roller, transmission system, etc. are not loose or damaged; Clean the workbench and surroundings, and remove debris. Check the raw materials of butyl rubber to ensure there are no impurities or hard lumps, and the quantity is sufficient. Check that the power and gas connections are normal, the voltage and pressure meet the equipment requirements, and the grounding is reliable. Check the heating system and confirm that the thermostat is sensitive and the heating tube is working properly. Adjust the spacing and speed of the coating rollers according to the material specifications, replace the appropriate scraper, and calibrate the parallelism. Operators should wear protective equipment such as heat-resistant gloves and goggles.
開機操作按步驟進(jìn)行。打開總電源，啟動控制系統(tǒng)和加熱裝置，設(shè)定溫度并等待預(yù)熱至規(guī)定值。溫度穩(wěn)定后啟動傳動系統(tǒng)，空轉(zhuǎn)檢查涂布輥運轉(zhuǎn)是否平穩(wěn)、有無異響，速度是否正常。隨后將材料放在進(jìn)料臺，調(diào)整導(dǎo)向裝置保證輸送方向準(zhǔn)確。啟動供膠系統(tǒng)，待膠料在涂布輥形成穩(wěn)定薄膜后，送入材料開始涂布。試涂階段需檢查涂布質(zhì)量，調(diào)整參數(shù)至符合要求。
Follow the steps for the startup operation. Turn on the main power, start the control system and heating device, set the temperature and wait for preheating to the specified value. After the temperature stabilizes, start the transmission system and idle check whether the coating roller runs smoothly, has no abnormal noise, and whether the speed is normal. Then place the material on the feeding platform and adjust the guiding device to ensure accurate conveying direction. Start the adhesive supply system and wait for the adhesive material to form a stable film on the coating roller before feeding it into the material for coating. During the trial coating stage, it is necessary to check the coating quality and adjust the parameters to meet the requirements.
運行中要持續(xù)監(jiān)控。觀察涂布輥膠料分布，避免堆積、缺膠，及時補充膠料并處理堵塞。關(guān)注材料輸送狀態(tài)，防止褶皺、跑偏，發(fā)現(xiàn)問題立即停機調(diào)整。實時監(jiān)測加熱溫度、傳動速度，保持在設(shè)定范圍，溫度異常時檢查加熱系統(tǒng)。定期檢查各連接部位緊固情況，操作人員不得擅離崗位，設(shè)備運行時嚴(yán)禁維修、清理，處理異常需先停機斷電。
Continuous monitoring is required during operation. Observe the distribution of adhesive material on the coating roller to avoid accumulation and lack of adhesive. Timely replenish the adhesive material and deal with blockages. Pay attention to the material conveying status, prevent wrinkles and deviation, and immediately stop the machine for adjustment if any problems are found. Real time monitoring of heating temperature and transmission speed, keeping them within the set range, and checking the heating system when the temperature is abnormal. Regularly check the fastening of all connection parts. Operators are not allowed to leave their posts without permission. Maintenance and cleaning of the equipment are strictly prohibited during operation. If any abnormalities are found, the machine must be shut down and powered off first.
停機需規(guī)范操作。先關(guān)閉供膠系統(tǒng)，待涂布輥剩余膠料用完后，停止材料輸送，空轉(zhuǎn)清理殘留膠料。關(guān)閉加熱裝置，待溫度降至 50℃以下關(guān)閉傳動系統(tǒng)，最后關(guān)閉總電源、氣源，整理好線路管路。停機后清潔設(shè)備，用專用溶劑擦拭涂布輥、刮刀等部件，清理廢料，保持環(huán)境整潔。檢查部件磨損情況，給傳動部位加潤滑油，做好維護(hù)記錄，發(fā)現(xiàn)問題及時報修。
Shutdown requires standardized operation. First, turn off the adhesive supply system. After the remaining adhesive material on the coating roller is used up, stop the material conveying and idle to clean the residual adhesive material. Turn off the heating device, wait for the temperature to drop below 50 ℃ to turn off the transmission system, and finally turn off the main power and gas sources, and tidy up the wiring and pipelines. Clean the equipment after shutdown, wipe the coating roller, scraper and other components with a special solvent, clean up waste, and keep the environment clean. Check the wear of components, add lubricating oil to the transmission parts, keep maintenance records, and promptly report any problems for repair.
還需遵守注意事項。設(shè)備運行時，嚴(yán)禁將手或工具伸入傳動部位、涂布區(qū)域。操作環(huán)境保持通風(fēng)，避免丁基膠加熱揮發(fā)物積聚。更換材料或膠料需重新調(diào)整參數(shù)。定期全面檢修設(shè)備，確保性能穩(wěn)定。操作人員需經(jīng)培訓(xùn)上崗，熟悉設(shè)備結(jié)構(gòu)與流程，嚴(yán)禁無證或違規(guī)操作。
Attention should also be paid to the precautions. During equipment operation, it is strictly prohibited to insert hands or tools into the transmission parts or coating areas. Maintain ventilation in the operating environment to avoid the accumulation of volatile compounds caused by heating of butyl rubber. Changing materials or adhesives requires readjusting parameters. Regularly conduct comprehensive equipment maintenance to ensure stable performance. Operators must undergo training and be familiar with the equipment structure and process. It is strictly prohibited to operate without a license or in violation of regulations.
遵循以上規(guī)范，可保證設(shè)備穩(wěn)定運行與涂布質(zhì)量，延長設(shè)備壽命，降低安全風(fēng)險，為生產(chǎn)提供保障。
Following the above specifications can ensure stable operation and coating quality of the equipment, prolong equipment life, reduce safety risks, and provide guarantees for production.
本文由臥式丁基膠涂布機友情奉獻(xiàn).更多有關(guān)的知識請點擊:http://www.lingmaicnc.com我們將會對您提出的疑問進(jìn)行詳細(xì)的解答，歡迎您登錄網(wǎng)站留言.
This article is a friendly contribution from glass coating machine equipment For more information, please click: http://www.lingmaicnc.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message
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