當(dāng)前位置：中空玻璃誕生記：加工設(shè)備使用全流程大揭秘
時(shí)間：2025-06-17 來源：http://www.lingmaicnc.com/ 發(fā)布人：昌盛機(jī)械
在現(xiàn)代建筑與家居裝飾領(lǐng)域，中空玻璃憑借出色的保溫、隔音性能成為 “明星材料”。而每一塊優(yōu)質(zhì)中空玻璃的誕生，都離不開加工設(shè)備的精妙 “操刀”。這些設(shè)備就像一群默契配合的 “工匠”，按部就班地施展技藝，讓普通玻璃經(jīng)歷一場(chǎng)華麗蛻變。
In the field of modern architecture and home decoration, insulated glass has become a "star material" due to its excellent insulation and sound insulation performance. The birth of every high-quality insulating glass cannot be separated from the exquisite "operation" of processing equipment. These devices are like a group of "craftsmen" who work together seamlessly, displaying their skills step by step, allowing ordinary glass to undergo a magnificent transformation.
首先，要進(jìn)行玻璃原片的準(zhǔn)備與切割。加工前，需挑選符合質(zhì)量標(biāo)準(zhǔn)的玻璃原片，其厚度、平整度等參數(shù)都要滿足設(shè)計(jì)要求。切割環(huán)節(jié)中，玻璃切割機(jī)就是 “首席裁剪師”，它依據(jù)預(yù)先設(shè)定的尺寸數(shù)據(jù)，通過金剛石刀輪在玻璃表面劃出切割線，隨后借助機(jī)械力量將玻璃整齊裁開。精準(zhǔn)的切割能保證玻璃尺寸誤差極小，為后續(xù)加工打下良好基礎(chǔ)，就如同裁縫剪出合身的布料，為服裝制作奠定根基。
Firstly, it is necessary to prepare and cut the glass raw sheet. Before processing, it is necessary to select glass raw sheets that meet the quality standards, and their thickness, flatness, and other parameters must meet the design requirements. In the cutting process, the glass cutting machine is the "chief cutter". It draws cutting lines on the surface of the glass through a diamond wheel based on pre-set size data, and then uses mechanical force to neatly cut the glass. Accurate cutting can ensure minimal glass size errors, laying a good foundation for subsequent processing, just like a tailor cutting out a fitted fabric, laying the foundation for clothing production.
切割好的玻璃原片接著要進(jìn)入磨邊工序，磨邊機(jī)此時(shí)化身 “打磨大師”。玻璃邊緣在切割后較為鋒利且粗糙，不僅存在安全隱患，還會(huì)影響后續(xù)的密封和組裝效果。磨邊機(jī)通過高速旋轉(zhuǎn)的磨輪，對(duì)玻璃邊緣進(jìn)行磨削和拋光處理，將尖銳的邊角打磨成平滑的弧度，讓玻璃邊緣變得圓潤(rùn)、光滑，同時(shí)也提高了玻璃的美觀度和強(qiáng)度。
The cut glass raw piece then enters the edge grinding process, and the edge grinding machine transforms into a "polishing master". The edge of the glass is sharp and rough after cutting, which not only poses a safety hazard but also affects the subsequent sealing and assembly effect. The edge grinder uses high-speed rotating grinding wheels to grind and polish the edges of glass, turning sharp corners into smooth curves, making the glass edges rounded and smooth, while also improving the beauty and strength of the glass.
磨邊完成后，清洗干燥設(shè)備開始 “大顯身手”。玻璃表面可能附著灰塵、油污等雜質(zhì)，若不清理干凈，會(huì)影響中空玻璃的密封性能和使用壽命。清洗干燥設(shè)備先通過高壓噴淋裝置，使用專用的玻璃清洗劑和清水對(duì)玻璃表面進(jìn)行沖刷，去除污漬；隨后，強(qiáng)力的熱風(fēng)或干燥系統(tǒng)會(huì)迅速將玻璃表面殘留的水分吹干，確保玻璃表面潔凈、干燥，為下一步的密封膠涂布做好準(zhǔn)備。
After the edge grinding is completed, the cleaning and drying equipment begins to show its skills. Dust, oil stains, and other impurities may adhere to the surface of the glass. If not cleaned thoroughly, it will affect the sealing performance and service life of the insulated glass. Cleaning and drying equipment first uses a high-pressure spray device to rinse the glass surface with specialized glass cleaning agents and clean water to remove stains; Subsequently, a strong hot air or drying system will quickly dry the residual moisture on the glass surface, ensuring that the glass surface is clean and dry, preparing for the next step of sealant application.
接下來是至關(guān)重要的鋁間隔條制作與安裝環(huán)節(jié)。鋁間隔條折彎?rùn)C(jī)將鋁條按照玻璃尺寸要求彎成矩形或其他特定形狀，制作出中空玻璃中間的間隔框架。這個(gè)框架不僅要尺寸精準(zhǔn)，還要保證四個(gè)角的拼接緊密無縫。安裝時(shí)，將制作好的鋁間隔條放置在玻璃表面，通過專用的膠粘劑或機(jī)械固定方式，使其牢固地附著在玻璃上，形成中空玻璃的空氣層空間。
The next crucial step is the production and installation of aluminum spacer strips. The aluminum spacing bar bending machine bends the aluminum bar into a rectangle or other specific shape according to the glass size requirements, producing the spacing frame in the middle of the insulated glass. This framework not only requires precise dimensions, but also ensures tight and seamless splicing of the four corners. During installation, place the pre made aluminum spacer strip on the surface of the glass and firmly attach it to the glass using specialized adhesives or mechanical fixation methods, forming an air layer space for the insulated glass.
鋁間隔條安裝完畢后，需要在其中填充干燥劑。干燥劑填充設(shè)備將干燥劑均勻地填充到鋁間隔條的孔洞中，干燥劑就像中空玻璃內(nèi)部的 “防潮衛(wèi)士”，能夠吸收中空層內(nèi)可能存在的水汽，防止玻璃內(nèi)部出現(xiàn)結(jié)露、起霧等現(xiàn)象，保證中空玻璃的光學(xué)性能和保溫性能。
After the installation of the aluminum spacer strip, it is necessary to fill it with desiccant. The desiccant filling equipment evenly fills the holes of the aluminum spacer with desiccant. The desiccant acts as a "moisture-proof guard" inside the insulating glass, absorbing any water vapor that may exist in the hollow layer, preventing condensation, fogging, and other phenomena inside the glass, ensuring the optical and insulation properties of the insulating glass.
密封環(huán)節(jié)是中空玻璃加工的關(guān)鍵一步，密封膠涂布設(shè)備充當(dāng) “密封使者”。先在鋁間隔條與玻璃接觸的邊緣以及玻璃四周均勻地涂布第一道密封膠，這層密封膠起到初步密封和固定鋁間隔條的作用。接著，在第一道密封膠外側(cè)再涂布第二道密封膠，第二道密封膠通常采用硅酮密封膠等高性能材料，具有良好的彈性和耐候性，能有效隔絕外界的水汽、灰塵和空氣，進(jìn)一步增強(qiáng)中空玻璃的密封性能，同時(shí)也起到保護(hù)第一道密封膠和美化外觀的作用。
The sealing process is a crucial step in the processing of insulating glass, and the sealant coating equipment acts as the "sealing messenger". Apply the first layer of sealant evenly on the edge of the aluminum spacer in contact with the glass and around the glass, which serves as a preliminary seal and fixation for the aluminum spacer. Next, apply a second layer of sealant on the outside of the first layer. The second layer of sealant is usually made of high-performance materials such as silicone sealant, which has good elasticity and weather resistance, and can effectively isolate external moisture, dust, and air, further enhancing the sealing performance of the insulated glass. At the same time, it also protects the first layer of sealant and beautifies the appearance.
最后，經(jīng)過一系列加工流程的中空玻璃還需進(jìn)行質(zhì)量檢測(cè)。檢測(cè)設(shè)備會(huì)對(duì)中空玻璃的密封性能、厚度均勻性、外觀質(zhì)量等進(jìn)行全面檢查，只有各項(xiàng)指標(biāo)都符合標(biāo)準(zhǔn)的產(chǎn)品，才算完成這場(chǎng)華麗蛻變，能夠走向市場(chǎng)，為建筑和家居帶來舒適與節(jié)能。
Finally, the insulated glass that has undergone a series of processing steps still needs to undergo quality inspection. The testing equipment will conduct a comprehensive inspection of the sealing performance, thickness uniformity, appearance quality, etc. of the insulated glass. Only products that meet the standards in all indicators are considered to have completed this magnificent transformation and can enter the market, bringing comfort and energy efficiency to buildings and homes.
本文由中空玻璃加工設(shè)備友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊:http://www.lingmaicnc.com我們將會(huì)對(duì)您提出的疑問進(jìn)行詳細(xì)的解答，歡迎您登錄網(wǎng)站留言.
This article is a friendly contribution from glass coating machine equipment For more information, please click: http://www.lingmaicnc.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message
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