當(dāng)前位置：全自動(dòng)鋁條折彎機(jī)如何設(shè)置更快，讓編程更簡單？
時(shí)間：2025-04-09 來源：http://www.lingmaicnc.com/ 發(fā)布人：昌盛機(jī)械
要簡化全自動(dòng)鋁條折彎機(jī)的編程流程，需從人機(jī)交互優(yōu)化、參數(shù)自動(dòng)化處理、智能功能集成三個(gè)維度入手，結(jié)合設(shè)備硬件與軟件系統(tǒng)的協(xié)同設(shè)計(jì)。以下是基于行業(yè)實(shí)踐與技術(shù)趨勢(shì)的具體方法：
To simplify the programming process of the fully automatic aluminum strip bending machine, it is necessary to start from three dimensions: human-machine interaction optimization, parameter automation processing, and intelligent function integration, combined with the collaborative design of equipment hardware and software systems. The following are specific methods based on industry practices and technological trends:
一、人機(jī)交互界面優(yōu)化
1、 Optimization of human-computer interaction interface
1. 圖形化編程（GUI）
1. Graphic Programming (GUI)
拖拽式操作：在觸摸屏上直接繪制鋁條形狀（如矩形、三角形、圓弧角），系統(tǒng)自動(dòng)生成折彎路徑和參數(shù)。例如，輸入矩形的長和寬，設(shè)備可自動(dòng)計(jì)算四邊的折彎角度（90°）和送料長度，避免手動(dòng)輸入復(fù)雜數(shù)據(jù)。
Drag and drop operation: Draw the shape of the aluminum strip directly on the touch screen (such as rectangle, triangle, arc angle), and the system automatically generates the bending path and parameters. For example, by inputting the length and width of a rectangle, the device can automatically calculate the bending angle (90 °) and feeding length of all four sides, avoiding manual input of complex data.
3D 模擬預(yù)覽：通過虛擬仿真界面實(shí)時(shí)顯示折彎過程，用戶可提前驗(yàn)證程序是否正確，減少試錯(cuò)成本。部分高端設(shè)備（如青島盛通柔性折彎中心）支持歷史參數(shù)自動(dòng)匹配，新手 1 小時(shí)即可上手。
3D simulation preview: Real time display of bending process through virtual simulation interface, allowing users to verify the correctness of the program in advance and reduce trial and error costs. Some high-end devices, such as Qingdao Shengtong Flexible Bending Center, support automatic matching of historical parameters, and beginners can get started in just one hour.
2. 模板化快速調(diào)用
2. Template based quick calling
工藝參數(shù)存儲(chǔ)：將常用規(guī)格（如 6A、9A 間隔層的矩形框架）保存為模板，下次生產(chǎn)時(shí)一鍵調(diào)用，無需重新輸入角度、邊長等參數(shù)。例如，濟(jì)南利江的設(shè)備支持存儲(chǔ) 4 組規(guī)格、8 種尺寸的加工數(shù)據(jù)，可連續(xù)生產(chǎn) 9999 件。
Process parameter storage: Save commonly used specifications (such as rectangular frames with 6A and 9A spacing layers) as templates, which can be called up with one click during the next production without the need to re-enter parameters such as angle and side length. For example, the equipment in Lijiang, Jinan supports storing processing data of 4 sets of specifications and 8 sizes, and can continuously produce 9999 pieces.
模具庫管理：關(guān)聯(lián)不同模具與模板，換型時(shí)自動(dòng)加載對(duì)應(yīng)參數(shù)，減少人工干預(yù)。
Mold library management: Associate different molds and templates, automatically load corresponding parameters when changing molds, and reduce manual intervention.
二、參數(shù)自動(dòng)化處理
2、 Automated parameter processing
1. 智能參數(shù)計(jì)算
1. Intelligent parameter calculation
幾何算法集成：系統(tǒng)內(nèi)置余弦定理、多邊形分解等數(shù)學(xué)模型，輸入邊長或角度即可自動(dòng)生成折彎順序。例如，加工三角形時(shí)，輸入三邊長度后，設(shè)備通過余弦定理計(jì)算三個(gè)角度并規(guī)劃折彎路徑。
Geometric algorithm integration: The system has built-in mathematical models such as cosine theorem and polygon decomposition. By inputting edge length or angle, the bending sequence can be automatically generated. For example, when processing a triangle, after inputting the lengths of the three sides, the equipment calculates the three angles and plans the bending path using the cosine theorem.
2. CAD 文件直接導(dǎo)入
2. Import CAD files directly
設(shè)計(jì)文件兼容：支持導(dǎo)入 DXF、DWG 等格式的 CAD 圖紙，系統(tǒng)自動(dòng)解析折彎點(diǎn)坐標(biāo)和角度，生成加工代碼。例如，BLM 集團(tuán)的 VGPNext 軟件可導(dǎo)入 IGES、STEP 文件，自動(dòng)生成彎管程序，減少人工轉(zhuǎn)換步驟。
Design file compatibility: Supports importing CAD drawings in formats such as DXF and DWG, and the system automatically parses the coordinates and angles of bending points to generate machining codes. For example, BLM Group's VGPNext software can import IGES and STEP files, automatically generate bending programs, and reduce manual conversion steps.
與設(shè)計(jì)軟件聯(lián)動(dòng)：集成到中空玻璃設(shè)計(jì)軟件（如 AutoGlass），實(shí)現(xiàn) “設(shè)計(jì) - 編程 - 生產(chǎn)” 全流程自動(dòng)化。
Linkage with design software: integrated into insulating glass design software (such as AutoGlass) to achieve full process automation of "design programming production".
三、智能功能與輔助工具
3、 Intelligent functions and auxiliary tools
1. 錯(cuò)誤預(yù)警與自動(dòng)糾正
1. Error warning and automatic correction
參數(shù)校驗(yàn)：輸入?yún)?shù)時(shí)實(shí)時(shí)檢查邏輯錯(cuò)誤（如角度超過設(shè)備限制、邊長不符合模具尺寸），并彈出提示。例如，濟(jì)南利江的設(shè)備具備 “框數(shù)據(jù)合理性判斷” 功能，拒絕加工不合理數(shù)據(jù)。
Parameter verification: Real time check for logical errors when inputting parameters (such as angles exceeding device limits or side lengths not meeting mold dimensions), and prompt will pop up. For example, the equipment in Lijiang, Jinan has a "box data rationality judgment" function, which refuses to process unreasonable data.
故障自診斷：通過傳感器監(jiān)測(cè)電機(jī)電流、模具位移等數(shù)據(jù)，異常時(shí)自動(dòng)停機(jī)并推送報(bào)警信息。例如，錯(cuò)動(dòng)折彎機(jī)的控制系統(tǒng)可通過壓力傳感器檢測(cè)液壓故障，并給出排查建議。
Fault self diagnosis: By monitoring data such as motor current and mold displacement through sensors, the machine will automatically shut down and push alarm messages in case of abnormalities. For example, the control system of a misaligned bending machine can detect hydraulic faults through pressure sensors and provide troubleshooting suggestions.
2. 遠(yuǎn)程編程與云端管理
2. Remote programming and cloud management
移動(dòng)端控制：通過手機(jī)小程序或 Web 界面遠(yuǎn)程調(diào)整參數(shù)、監(jiān)控設(shè)備狀態(tài)。例如，青島盛通的設(shè)備支持云端管理，可實(shí)時(shí)分析生產(chǎn)數(shù)據(jù)并優(yōu)化工藝。
Mobile control: remotely adjust parameters and monitor device status through mobile mini programs or web interfaces. For example, Qingdao Shengtong's equipment supports cloud management, which can analyze production data in real-time and optimize processes.
多設(shè)備協(xié)同：多臺(tái)折彎機(jī)聯(lián)網(wǎng)后，可統(tǒng)一管理程序庫，實(shí)現(xiàn)跨設(shè)備快速調(diào)用。
Multi device collaboration: After multiple bending machines are connected to the network, the program library can be managed uniformly to achieve fast cross device calling.
3. 自學(xué)習(xí)與經(jīng)驗(yàn)積累
3. Self learning and experience accumulation
歷史數(shù)據(jù)復(fù)用：系統(tǒng)自動(dòng)記錄加工歷史，下次遇到相似訂單時(shí)推薦最優(yōu)參數(shù)。例如，青島盛通的柔性折彎中心通過自學(xué)習(xí)功能減少調(diào)試時(shí)間 50%。
Historical data reuse: The system automatically records the processing history and recommends the optimal parameters for the next similar order. For example, Qingdao Shengtong's flexible bending center reduces debugging time by 50% through self-learning function.
工藝優(yōu)化建議：基于大數(shù)據(jù)分析，提示更高效的折彎順序或模具組合，提升產(chǎn)能。
Process optimization suggestion: Based on big data analysis, suggest more efficient bending sequences or mold combinations to improve production capacity.
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