當(dāng)前位置：雙組份打膠機的 “呼吸密碼”：解析耗氣量背后的門道
時間：2025-07-03 來源：http://www.lingmaicnc.com/ 發(fā)布人：昌盛機械
雙組份打膠機在建筑密封、工業(yè)粘接等領(lǐng)域發(fā)揮著重要作用，其運行過程中的耗氣量如同機器的 “呼吸節(jié)奏”，直接影響著設(shè)備的工作效率與運行成本。了解雙組份打膠機的耗氣量要求，就像是掌握它的 “呼吸密碼”，從設(shè)備構(gòu)造到工作參數(shù)，諸多因素共同決定著這一關(guān)鍵指標(biāo)。
The two-component gluing machine plays an important role in fields such as building sealing and industrial bonding. The air consumption during its operation is like the "breathing rhythm" of the machine, directly affecting the efficiency and operating costs of the equipment. Understanding the air consumption requirements of a two-component glue machine is like mastering its "breathing code". From equipment structure to working parameters, many factors jointly determine this key indicator.
設(shè)備自身的結(jié)構(gòu)與配置是影響耗氣量的基礎(chǔ)因素。雙組份打膠機通常由氣動系統(tǒng)、混合系統(tǒng)、出膠系統(tǒng)等組成，其中氣動系統(tǒng)的核心部件，如空壓機、氣泵、氣缸等的性能優(yōu)劣，對耗氣量有著直接影響。性能良好、密封性佳的氣動元件，能夠減少氣體泄漏，提高氣體利用效率，從而降低整體耗氣量。例如，優(yōu)質(zhì)的氣缸采用精密加工工藝，內(nèi)部活塞與缸筒的配合間隙極小，在往復(fù)運動過程中，氣體損耗少；而質(zhì)量較差的氣缸，可能因密封不嚴(yán)，導(dǎo)致大量氣體泄漏，使得設(shè)備不得不消耗更多氣體來維持運行。此外，打膠機的氣路設(shè)計也至關(guān)重要，合理布局的氣路管道能夠減少氣體流動阻力，避免因管道過長、彎曲過多或管徑不合理，造成氣體在傳輸過程中損耗增加。
The structure and configuration of the equipment itself are the fundamental factors that affect gas consumption. Two component glue dispensing machines are usually composed of pneumatic systems, mixing systems, and dispensing systems, among which the performance of the core components of the pneumatic system, such as air compressors, air pumps, cylinders, etc., has a direct impact on air consumption. Pneumatic components with good performance and excellent sealing can reduce gas leakage, improve gas utilization efficiency, and thus reduce overall gas consumption. For example, high-quality cylinders use precision machining technology, with minimal clearance between the internal piston and cylinder barrel, resulting in less gas loss during reciprocating motion; Poor quality cylinders may leak a large amount of gas due to inadequate sealing, forcing the equipment to consume more gas to maintain operation. In addition, the gas path design of the glue machine is also crucial. Reasonable layout of gas path pipelines can reduce gas flow resistance and avoid increased gas loss during transmission due to long pipelines, excessive bending, or unreasonable pipe diameters.
打膠機的工作參數(shù)設(shè)置與耗氣量緊密相關(guān)。出膠量的大小直接決定了耗氣量的高低，當(dāng)需要打出大量膠水時，氣動系統(tǒng)需要提供更大的壓力推動膠泵工作，從而消耗更多的氣體。以門窗密封打膠為例，若要在較短時間內(nèi)完成大面積的密封作業(yè)，增大出膠量的同時，耗氣量也會顯著上升。打膠速度同樣影響耗氣量，快速打膠時，氣動元件的動作頻率加快，氣體的消耗也隨之增加。此外，混合比例的調(diào)節(jié)也會對耗氣量產(chǎn)生影響，不同的膠水雙組份混合比例不同，在混合過程中，氣動攪拌裝置需要消耗氣體來維持?jǐn)嚢鑴幼?，若混合比例?fù)雜，攪拌時間延長，耗氣量也會相應(yīng)增多。
The working parameter settings of the glue machine are closely related to the air consumption. The amount of glue produced directly determines the level of gas consumption. When a large amount of glue needs to be dispensed, the pneumatic system needs to provide greater pressure to drive the glue pump, thereby consuming more gas. Taking the sealing and gluing of doors and windows as an example, if a large area of sealing work needs to be completed in a short period of time, increasing the amount of glue produced will also significantly increase the air consumption. The speed of gluing also affects the gas consumption. When gluing quickly, the frequency of action of the pneumatic components increases, and the consumption of gas also increases accordingly. In addition, adjusting the mixing ratio will also have an impact on air consumption. Different two-component adhesives have different mixing ratios. During the mixing process, the pneumatic stirring device needs to consume gas to maintain the stirring action. If the mixing ratio is complex and the stirring time is prolonged, the air consumption will also increase accordingly.
膠水的特性也是決定耗氣量的重要因素。膠水的粘度不同，打膠機推動膠水所需的壓力就不同。粘度高的膠水流動性差，需要更大的壓力才能將其擠出，這就要求氣動系統(tǒng)提供更強的動力，從而導(dǎo)致耗氣量增加。例如，用于高強度結(jié)構(gòu)粘接的雙組份膠水，粘度通常較高，打膠機在使用這類膠水時，相比使用低粘度密封膠，耗氣量會明顯上升。膠水的固化速度也會間接影響耗氣量，若膠水固化速度快，為了保證打膠質(zhì)量，可能需要降低打膠速度，減少單次出膠量，在一定程度上會降低耗氣量；反之，固化速度慢的膠水，可適當(dāng)提高打膠速度和出膠量，耗氣量則會有所增加。
The characteristics of glue are also an important factor in determining air consumption. The viscosity of the glue is different, and the pressure required for the glue machine to push the glue is different. Adhesive with high viscosity has poor fluidity and requires greater pressure to be squeezed out, which requires a pneumatic system to provide stronger power, resulting in increased air consumption. For example, two-component adhesives used for high-strength structural bonding typically have high viscosity. When using this type of adhesive, the air consumption of the glue dispenser will significantly increase compared to using low viscosity sealants. The curing speed of glue also indirectly affects air consumption. If the curing speed of glue is fast, in order to ensure the quality of glue application, it may be necessary to reduce the glue application speed and decrease the amount of glue produced in a single application, which will to some extent reduce air consumption; On the contrary, for adhesives with slow curing speed, increasing the glue application speed and output can increase the air consumption.
為了滿足雙組份打膠機的耗氣量要求，配套的供氣設(shè)備需合理選型。空壓機作為主要的供氣源，其排氣量和工作壓力要與打膠機的需求相匹配。若空壓機排氣量不足，無法為打膠機持續(xù)提供足夠的氣體，會導(dǎo)致打膠機工作不穩(wěn)定，出現(xiàn)出膠不暢、壓力波動等問題；而排氣量過大，又會造成能源浪費和成本增加。工作壓力方面，要確保空壓機輸出壓力能夠滿足打膠機在最大出膠量和最快打膠速度下的工作需求，同時還需考慮氣路管道的壓力損失，適當(dāng)預(yù)留一定的壓力余量。此外，還可以在供氣系統(tǒng)中安裝儲氣罐，它能夠起到緩沖和穩(wěn)定氣壓的作用，減少因空壓機啟停頻繁對打膠機工作造成的影響，進(jìn)一步優(yōu)化耗氣量。
In order to meet the air consumption requirements of the two-component gluing machine, the supporting gas supply equipment needs to be selected reasonably. As the main gas supply source, the air compressor's exhaust volume and working pressure should match the requirements of the glue machine. If the exhaust volume of the air compressor is insufficient, it cannot continuously provide sufficient gas for the glue machine, which will lead to unstable operation of the glue machine, resulting in problems such as poor glue output and pressure fluctuations; However, excessive exhaust volume can lead to energy waste and increased costs. In terms of work pressure, it is necessary to ensure that the output pressure of the air compressor can meet the working requirements of the glue dispensing machine at the maximum glue output and the fastest glue dispensing speed. At the same time, it is also necessary to consider the pressure loss of the gas pipeline and reserve a certain amount of pressure margin appropriately. In addition, an air storage tank can be installed in the gas supply system, which can act as a buffer and stabilize the air pressure, reduce the impact of frequent start stop of the air compressor on the operation of the glue machine, and further optimize the air consumption.
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