當(dāng)前位置：探秘中空玻璃生產(chǎn)線：高效生產(chǎn)背后的奧秘
時(shí)間：2025-01-25 來源：http://www.lingmaicnc.com/ 發(fā)布人：昌盛機(jī)械
在建筑行業(yè)蓬勃發(fā)展的今天，節(jié)能、環(huán)保、舒適成為了建筑設(shè)計(jì)的重要追求。中空玻璃作為一種具備卓越隔熱、隔音性能的建筑材料，在現(xiàn)代建筑中得到了廣泛應(yīng)用。而中空玻璃生產(chǎn)線，作為實(shí)現(xiàn)中空玻璃高效、高質(zhì)量生產(chǎn)的關(guān)鍵設(shè)備，其技術(shù)和工藝的發(fā)展也備受關(guān)注。
In today's booming construction industry, energy conservation, environmental protection, and comfort have become important pursuits in architectural design. Hollow glass, as a building material with excellent thermal and sound insulation properties, has been widely used in modern architecture. As a key equipment for achieving efficient and high-quality production of insulating glass, the development of technology and processes in the production line of insulating glass has also attracted much attention.
一、工作流程全解析
1、 Complete analysis of workflow
玻璃原片切割：根據(jù)生產(chǎn)需求，將不同規(guī)格的玻璃原片通過切割設(shè)備按照精確尺寸進(jìn)行切割。切割設(shè)備配備高精度的測量和控制系統(tǒng)，確保切割尺寸的準(zhǔn)確性，誤差控制在極小范圍內(nèi)。例如，在大型建筑項(xiàng)目中，對于門窗玻璃的切割尺寸要求嚴(yán)格，生產(chǎn)線的切割設(shè)備能夠依據(jù)設(shè)計(jì)圖紙，將玻璃原片精準(zhǔn)切割成所需大小，為后續(xù)加工奠定基礎(chǔ)。
Glass wafer cutting: According to production needs, glass wafers of different specifications are cut into precise sizes using cutting equipment. The cutting equipment is equipped with a high-precision measurement and control system to ensure the accuracy of cutting dimensions and control errors within a very small range. For example, in large-scale construction projects, strict requirements are placed on the cutting size of door and window glass. The cutting equipment on the production line can accurately cut the glass into the required size based on the design drawings, laying the foundation for subsequent processing.
清洗與干燥：切割后的玻璃進(jìn)入清洗干燥環(huán)節(jié)。清洗機(jī)采用高壓噴水和毛刷相結(jié)合的方式，徹底清除玻璃表面的灰塵、油污等雜質(zhì)。清洗過程中，水循環(huán)系統(tǒng)對清洗用水進(jìn)行過濾和凈化，實(shí)現(xiàn)水資源的循環(huán)利用，既環(huán)保又降低生產(chǎn)成本。清洗后的玻璃通過熱風(fēng)吹干或真空風(fēng)干技術(shù)，確保表面無水漬殘留，避免在后續(xù)加工中產(chǎn)生質(zhì)量問題。
Cleaning and drying: The cut glass enters the cleaning and drying process. The cleaning machine uses a combination of high-pressure water spray and brushes to thoroughly remove dust, oil stains, and other impurities from the glass surface. During the cleaning process, the water circulation system filters and purifies the cleaning water, achieving the recycling of water resources, which is both environmentally friendly and reduces production costs. The cleaned glass is dried by hot air blowing or vacuum air drying technology to ensure that there are no water stains left on the surface and avoid quality problems in subsequent processing.
間隔框制作與填充：利用專用設(shè)備將鋁條或其他材質(zhì)的間隔框按照規(guī)定尺寸進(jìn)行折彎成型。在折彎過程中，設(shè)備通過模具和精確的機(jī)械控制，保證間隔框的角度和尺寸精度。隨后，在間隔框內(nèi)填充干燥劑，干燥劑能夠有效吸附中空玻璃內(nèi)部的水分，防止在使用過程中出現(xiàn)結(jié)露現(xiàn)象，確保中空玻璃的隔熱和隔音性能。
Space frame production and filling: Use specialized equipment to bend aluminum bars or other materials into space frames according to specified dimensions. During the bending process, the equipment ensures the angle and dimensional accuracy of the spacer frame through molds and precise mechanical control. Subsequently, a desiccant is filled in the spacing box, which can effectively absorb the moisture inside the insulated glass, prevent condensation during use, and ensure the insulation and sound insulation performance of the insulated glass.
合片與密封：將干燥后的玻璃與制作好的間隔框進(jìn)行合片，通過機(jī)械定位和壓緊裝置，使玻璃與間隔框緊密貼合。接著進(jìn)行第一道密封，通常采用涂丁基膠的方式，丁基膠具有良好的密封性和耐候性，能夠有效阻止空氣和水分的進(jìn)入。第一道密封完成后，進(jìn)行第二道密封，根據(jù)不同的使用場景和性能要求，選擇聚硫膠或硅酮膠等密封材料，進(jìn)一步增強(qiáng)中空玻璃的密封性能和結(jié)構(gòu)穩(wěn)定性。
Splicing and sealing: The dried glass is laminated with the pre made spacer frame, and the glass is tightly adhered to the spacer frame through mechanical positioning and compression devices. Next, the first sealing is usually done by applying butyl rubber, which has good sealing and weather resistance, and can effectively prevent air and moisture from entering. After the first sealing is completed, the second sealing is carried out. Depending on different usage scenarios and performance requirements, sealing materials such as polysulfide or silicone adhesive are selected to further enhance the sealing performance and structural stability of the insulated glass.
質(zhì)量檢測：完成密封后的中空玻璃進(jìn)入質(zhì)量檢測環(huán)節(jié)。通過人工目檢和專業(yè)檢測設(shè)備相結(jié)合的方式，對中空玻璃的外觀、密封性能、尺寸精度等進(jìn)行全面檢測。外觀檢測主要檢查玻璃表面是否有劃傷、氣泡、雜質(zhì)等缺陷；密封性能檢測則通過壓力測試等方法，確保中空玻璃的密封效果符合標(biāo)準(zhǔn)要求；尺寸精度檢測使用高精度測量工具，對中空玻璃的長、寬、厚度等尺寸進(jìn)行測量，保證產(chǎn)品尺寸的準(zhǔn)確性。只有通過嚴(yán)格質(zhì)量檢測的產(chǎn)品才能進(jìn)入下一環(huán)節(jié)。
Quality inspection: After sealing, the insulated glass enters the quality inspection process. Through a combination of manual visual inspection and professional testing equipment, the appearance, sealing performance, dimensional accuracy, and other aspects of insulated glass are comprehensively tested. Appearance inspection mainly checks whether there are scratches, bubbles, impurities and other defects on the glass surface; The sealing performance testing is carried out through methods such as pressure testing to ensure that the sealing effect of the insulated glass meets the standard requirements; Dimensional accuracy testing uses high-precision measuring tools to measure the length, width, thickness, and other dimensions of insulated glass, ensuring the accuracy of product dimensions. Only products that have passed strict quality testing can proceed to the next stage.
包裝與儲(chǔ)存：合格的中空玻璃進(jìn)行包裝，通常采用塑料薄膜或紙質(zhì)包裝材料，對玻璃進(jìn)行保護(hù)，防止在運(yùn)輸和儲(chǔ)存過程中受到碰撞和損壞。包裝好的中空玻璃按照規(guī)定的方式進(jìn)行堆放和儲(chǔ)存，儲(chǔ)存環(huán)境要求干燥、通風(fēng)，避免陽光直射和潮濕環(huán)境，以確保產(chǎn)品質(zhì)量的穩(wěn)定性。
Packaging and Storage: Qualified insulated glass is packaged, usually using plastic film or paper packaging materials to protect the glass from collision and damage during transportation and storage. Packaged insulated glass should be stacked and stored in a dry and ventilated environment according to regulations, avoiding direct sunlight and humid conditions to ensure the stability of product quality.
二、關(guān)鍵技術(shù)亮點(diǎn)
2、 Key technological highlights
自動(dòng)化控制技術(shù)：現(xiàn)代中空玻璃生產(chǎn)線廣泛應(yīng)用自動(dòng)化控制技術(shù)，通過 PLC（可編程邏輯控制器）和觸摸屏等設(shè)備，實(shí)現(xiàn)對生產(chǎn)過程的精確控制和監(jiān)控。操作人員只需在觸摸屏上輸入生產(chǎn)參數(shù)，如玻璃尺寸、加工工藝等，生產(chǎn)線即可自動(dòng)完成各項(xiàng)加工任務(wù)。自動(dòng)化控制技術(shù)不僅提高了生產(chǎn)效率，還減少了人為因素對產(chǎn)品質(zhì)量的影響，保證了產(chǎn)品質(zhì)量的一致性和穩(wěn)定性。
Automation control technology: Modern insulated glass production lines widely use automation control technology to achieve precise control and monitoring of the production process through devices such as PLC (Programmable Logic Controller) and touch screens. Operators only need to input production parameters such as glass size, processing technology, etc. on the touch screen, and the production line can automatically complete various processing tasks. Automated control technology not only improves production efficiency, but also reduces the impact of human factors on product quality, ensuring consistency and stability of product quality.
高精度定位技術(shù)：在合片、密封等關(guān)鍵工序中，高精度定位技術(shù)起著至關(guān)重要的作用。生產(chǎn)線采用先進(jìn)的傳感器和機(jī)械定位裝置，能夠?qū)⒉ＡШ烷g隔框準(zhǔn)確地定位在預(yù)定位置，確保合片的精度和密封的質(zhì)量。例如，在合片過程中，通過視覺傳感器對玻璃和間隔框的位置進(jìn)行實(shí)時(shí)監(jiān)測和調(diào)整，使兩者的貼合誤差控制在極小范圍內(nèi)，從而提高中空玻璃的整體性能。
High precision positioning technology: High precision positioning technology plays a crucial role in key processes such as lamination and sealing. The production line adopts advanced sensors and mechanical positioning devices, which can accurately position the glass and spacer frame in the predetermined position, ensuring the accuracy of lamination and the quality of sealing. For example, during the lamination process, the position of the glass and the spacer frame is monitored and adjusted in real time through visual sensors, so that the bonding error between the two is controlled within a very small range, thereby improving the overall performance of the insulated glass.
節(jié)能環(huán)保技術(shù)：隨著環(huán)保意識(shí)的不斷提高，中空玻璃生產(chǎn)線也越來越注重節(jié)能環(huán)保技術(shù)的應(yīng)用。在清洗環(huán)節(jié)，水循環(huán)系統(tǒng)和高效過濾裝置實(shí)現(xiàn)了清洗用水的循環(huán)利用，減少了水資源的浪費(fèi)；在干燥環(huán)節(jié)，采用高效節(jié)能的干燥技術(shù)，如真空風(fēng)干、熱回收干燥等，降低了能源消耗。此外，生產(chǎn)線在設(shè)備選型和設(shè)計(jì)上，也充分考慮了節(jié)能因素，采用低能耗的電機(jī)和先進(jìn)的傳動(dòng)系統(tǒng)，降低了整個(gè)生產(chǎn)過程的能耗。
Energy saving and environmental protection technology: With the continuous improvement of environmental awareness, the production line of insulating glass is also paying more and more attention to the application of energy saving and environmental protection technology. In the cleaning process, the water circulation system and high-efficiency filtration device achieve the recycling of cleaning water, reducing the waste of water resources; In the drying process, efficient and energy-saving drying technologies such as vacuum drying and heat recovery drying are used to reduce energy consumption. In addition, the production line has fully considered energy-saving factors in equipment selection and design, adopting low-energy motors and advanced transmission systems to reduce the energy consumption of the entire production process.
三、維護(hù)保養(yǎng)要點(diǎn)
3、 Key points of maintenance and upkeep
機(jī)械部件維護(hù)：定期對生產(chǎn)線的傳動(dòng)部件，如鏈條、鏈輪、皮帶等進(jìn)行檢查和維護(hù)，確保其潤滑良好、張緊適度，避免出現(xiàn)松動(dòng)、磨損等問題。對各傳送輥、毛刷輥的軸承進(jìn)行定期加注潤滑
Mechanical component maintenance: Regularly inspect and maintain the transmission components of the production line, such as chains, sprockets, belts, etc., to ensure good lubrication, moderate tension, and avoid problems such as looseness and wear. Regularly lubricate the bearings of each conveyor roller and brush roller
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